high speed vaccine filling production line China supplier

Summary

Shanghai Shengqi Packaging Machinery Co., Ltd. designs and manufactures fully automatic vial filling production lines for pharmaceutical, biotech, veterinary and healthcare industries. The integrated line completes glass vial sorting, washing, drying sterilization, filling, rubber stoppering, aluminum cap crimping, labeling and inspection in one continuous workflow. Suitable for liquid injection, oral solutions, reagents, vaccines and small-volume liquid formulations. We supply non-sterile and Grade A aseptic customized vial filling lines compliant with GMP, and support CE certification for global export.

1. Industry Pain Points of Traditional Vial Packaging

Discrete machines require manual transfer of vials, introducing contamination risks for pharmaceutical products
Inconsistent filling volume leads to unqualified finished products and raw material waste
Poor sealing performance causes liquid leakage, short shelf life of injections
Difficult to meet GMP clean workshop requirements; hard to clean dead corners inside equipment
Lack of online monitoring function; defective products cannot be automatically eliminated
Low flexibility, costly and time-consuming specification switching between different vial sizes

2. Product Introduction – Vial Filling Production Line

Shengqi automatic vial filling production line is a turnkey liquid packaging solution for glass vials.

The whole line adopts modular design. Customers can select matching units according to workshop cleanliness level, production capacity and process requirements.

Core filling modes include peristaltic pump filling, piston pump filling and ceramic pump filling, which can realize high-precision dosing of small-dose liquid.

The production line realizes automatic vial feeding → ultrasonic washing → tunnel drying & sterilization → cooling → liquid filling → rubber stopper placing → aluminum cap feeding → cap crimping → online visual inspection → self-adhesive labeling.

All contact parts with liquid adopt 316L stainless steel. Quick disassembly structure facilitates CIP/SIP cleaning and sterilization, satisfying pharmaceutical aseptic production standards.

3. Core Advantages

✅ High filling precision: Piston/ceramic pump optional, filling error controlled within ±0.5%

✅ GMP-compliant hygienic structure; 316L material contact surface, support CIP & SIP

✅ Stable stoppering and crimping; effectively prevent liquid leakage

✅ Optional online CCD visual inspection: detect missing stoppers, loose caps, liquid level abnormality, foreign matters

✅ Flexible production: quickly switch between 2ml, 5ml, 10ml, 20ml standard glass vials

✅ PLC centralized control, multi-language touch screen, recipe storage for one-click parameter switching

✅ Multiple cleanliness grades available: common clean type / laminar flow aseptic type

✅ Complete export configuration: CE certification, customized voltage, overseas installation guidance, remote technical support

4. Main Application Fields

🔹 Pharmaceutical Industry: Injectable liquid, vaccine, antibiotic solution, infusion reagents

🔹 Biotech & Laboratory: biochemical reagents, diagnostic liquid, standard sample solution

🔹 Veterinary Industry: veterinary injection, animal oral liquid

🔹 Health Care: essence, extracts, small-volume healthcare liquid

5. Standard Configuration of Vial Filling Production Line

Vial unscrambler → Vial washing machine → Tunnel sterilization oven → Cooling tunnel → Filling machine → Stoppering machine → Cap crimping machine → Visual inspection machine → Vial labeling machine

FAQ

Q1: What filling pumps can be equipped on the vial filling line?

A: We provide peristaltic pumps for low viscosity liquid, piston pumps for general liquid, ceramic pumps for high-precision micro-volume filling.

Q2: Can the production line meet aseptic production requirements?

A: Yes. We can configure laminar flow hood, isolator system to realize Grade A aseptic environment, fully comply with pharmaceutical GMP requirements.

Q3: Which vial specifications are supported?

A: The line adapts 2ml, 5ml, 7ml, 10ml, 15ml, 20ml standard tubular glass vials; customized for special-size vials.

Q4: Is CE certification available for export to Europe?

A: Shanghai Shengqi can apply CE certification for the whole vial filling production line to meet EU mechanical safety standards.

About Us

Shanghai Shengqi Packaging Machinery Co., Ltd. founded in 2004, is a national high-tech and specialized, refined, unique enterprise. We focus on automated liquid and solid packaging turnkey projects, including vial filling lines, ampoule filling lines, infusion filling lines, weighing packaging lines and robotic palletizing systems. Our equipment has been exported to more than 50 countries worldwide. Welcome customers to send liquid samples for factory testing.